Not all welding processes are created equal. The process used to join metal materials is entirely dependent on the industry, the intended use of the finished material, and ultimately the amount of money a company is willing to spend on a welding service. Quality can never be compromised when metal materials are bound for use in surgical procedures or automobiles. You Can Check the best Quality welding companies Aberdeen here to hire online. This is why laser beam welding is the most innovative procedure in the industry to date.
A Cost-Effective Route
The manufacturing of industrial materials is often accompanied by a tight budget. Limited financing notwithstanding, however, materials need to be welded at a fast pace, and quality results are a necessity. A laser beam welding service is typically carried out via a robot. Thus, less manpower is needed for such a task, which lowers its cost.
Precision and Quality Are Key
Laser beams transfer heat at a high density, but their power is applied from a distance rather than via direct contact with the objects being welded. Therefore, metals such as carbon steel, aluminum, and titanium can be bound together at high heat whilst cooling down soon after the laser application. The extreme heat of the beam ensures a sturdy bond, while the quick cooling-down process prevents the forming of cracks in the metal, which can result from high temperatures. This ensures that the finished material is sturdy.
The fact that the process is entirely carried out by robots gives it greater precision; there is little to no room for human error. The automatic nature of the procedure also ensures that projects can be finished at a faster pace. Machines can work continually without fatigue, unlike human laborers.
A Technical Glimpse
Laser beam welding consists of several different variations and methods. The procedure cannot be a one-size-fits-all approach, simply because different metals require different types of beams and varying degrees of treatment intensity. For instance, thin sheets of metal require pulsing laser beam treatment, while thicker metallic materials necessitate the use of a continuous beam.
Gas lasers are the most common modern method for welding industrial materials. With a high-voltage and low-intensity capacity, these lasers can produce quality results in high volumes. Gas laser systems can be continuous or pulsating, so this approach is versatile and useful across many industries. The only drawback to gas laser beams is their extremely high power consumption.
The more traditional solid-state lasers are still reliable, but they produce slower results than their gas counterparts. They are also more dangerous to the operator. Solid-state lasers consist of hard beams, which are usually made with crystals.